{"id":5301,"date":"2025-03-26T11:00:47","date_gmt":"2025-03-26T11:00:47","guid":{"rendered":"https:\/\/ojelectronics.com\/career\/?p=5301"},"modified":"2025-04-14T08:25:02","modified_gmt":"2025-04-14T08:25:02","slug":"a-top-class-production-engineering-department-ensures-manufacturing-excellence-at-oj-electronics","status":"publish","type":"post","link":"https:\/\/ojelectronics.com\/career\/a-top-class-production-engineering-department-ensures-manufacturing-excellence-at-oj-electronics\/","title":{"rendered":"A top-class Production Engineering department ensures manufacturing excellence at OJ Electronics"},"content":{"rendered":"All manufacturing<\/strong> of OJ Electronics electric floor-heating solutions and controllers and drives for the HVAC industry takes place at the company\u2019s headquarters in S\u00f8nderborg, Denmark<\/strong> and by our trusted suppliers in Eastern Europe and Asia<\/strong>. With precision, accuracy, and a robust build critical strengths for all our products, manufacturing matters. But how do we actually make these products? What does our manufacturing setup look like? And what makes us different from other players in our industry?

We recently sat down with OJ\u2019s head of technical operations Claus Bak and production test engineer Henrik von M\u00fcnchow to find out.<\/h3>\n

 <\/p>\n

\"OJ
Claus Bak (to the left) and Henrik Von M\u00fcnchow (to the right), at the OJ Drives one-piece flow assembly line.<\/figcaption><\/figure>\n

OJ Electronics:
\nClaus, as OJ\u2019s head of technical operations, how would you describe the basic manufacturing setup we have here \u2013 in Denmark, but also in Eastern Europe and Asia?<\/strong><\/p><\/blockquote>\n

 <\/p>\n

Claus Bak:<\/strong> “Basically, we operate with what you\u2019d call mixed production. In Denmark, we have two assembly lines for our high-runner production \u2013 thermostats for electronic underfloor heating. We also have one-piece flow assembly lines for our drives, and then we have plenty of U-shaped cells for small-volume production. Our EMS partners in Eastern Europe and Asia have the same one-piece flow assembly lines for drives that we use in Denmark, along with various other assembly line types. This setup where we have multiple lines available across the world enables us to scale up production when we need to, and to move production from one supplier to another. Many of your readers will probably see there\u2019s a lot of LEAN in our whole approach to manufacturing.”<\/p>\n

 <\/p>\n

OJ Electronics:
\nOK, sounds like a setup that\u2019s really been designed for exactly what OJ makes. Henrik, can you give us a rundown of the entire process \u2013 from product development to manufacturing?
\n<\/strong><\/p><\/blockquote>\n

 <\/p>\n

Henrik Von M\u00fcnchow:<\/strong> “Sure. First, it\u2019s important to note that OJ works with integrated product development. That means that Production Technology \u2013 including testing \u2013 is involved right from the start in the product development process. We need to make sure our products are designed for manufacturability. So where should parts be produced \u2013 Denmark or by our suppliers and EMS partners in Eastern Europe or Asia? Can we use existing lines or stations, or do we need something new? How much and what kind of automation should be involved? And yes, will the product be able to undergo the required testing?”<\/p>\n

 <\/p>\n

OJ Electronics:
\nSounds like a lot of decisions! What happens after they\u2019ve all been made?
\n<\/strong><\/p><\/blockquote>\n

 <\/p>\n

Henrik Von M\u00fcnchow:<\/strong> “The next step is prototyping, where we order the prototype either from our own setup at OJ or from the EMS. It\u2019s a time-consuming process that involves deciding how to manufacture and test, building the test equipment, which can take a couple of months, manufacturing the prototype, and then completing the 100 or so steps involved in testing.”<\/p>\n

 <\/p>\n

OJ Electronics:
\nI guess ones you have the 0-series, the product goes into production?
\n<\/strong><\/p><\/blockquote>\n

 <\/p>\n

Claus Bak:<\/strong> “That\u2019s right, and of course the Production Engineering department is responsible for making sure the whole product setup is in place to make sure that happens as efficiently as possible, while still meeting all our quality demands.”<\/p>\n

 <\/p>\n

OJ Electronics:
\nThat can\u2019t be easy. Can the Production Engineering department rely entirely on standardized manufacturing and assembly equipment and processes, or does the team sometimes need to innovate its own solutions?
\n<\/strong><\/p><\/blockquote>\n

 <\/p>\n

Henrik Von M\u00fcnchow:<\/strong> “Even at a smaller company like OJ, we innovate more than people might know. For example, to shorten test times and accelerate our time to market, we developed a system that lets us run up to five processes simultaneously.”<\/p>\n

Claus Bak: <\/strong>“Our intelligent assembly documentation system is also something we\u2019ve developed in house. For each product, the whole assembly process is described step by step via an SOP that operators access via our own iPad app. On our drive assembly lines, we\u2019ve moved to an even newer system, where the SOP is shown on a monitor, but is also interactive with intelligent screwdrivers registering whether the operator has inserted the required number of screws required for a given step, etc. The system automatically turns to the next page when a required step has been completed.”<\/p>\n

 <\/p>\n

OJ Electronics:
\nWow, it sounds like you keep busy in Production Engineering. So when you need to hire new staff, what kind of people are you normally looking for?
\n<\/strong><\/p><\/blockquote>\n

 <\/p>\n

Claus Bak:<\/strong> “We\u2019re a team of about twelve now, and when we hire, we want to make sure applicants know they\u2019ll be part of a bigger picture \u2013 stretching from product development to post-launch product improvements and, of course, continuous improvements to our processes.<\/p>\n

As general rule, we look for experienced people \u2013 people with experience in similar setups, but also people from bigger companies who can enrich our team with fresh ideas. Formal education often helps, but it\u2019s not the most important thing. We\u2019re a small team, and each one of us needs to bring something to the table every day.”<\/p>\n

\u201cClaus and Henrik \u2013 thank you so much for shedding some light on the
\nProduction Technology department at OJ Electronics!”<\/strong><\/p><\/blockquote>\n

 <\/p>\n

\n

Learn more<\/h2>\n

If you have any questions about our Production Technology department or working for OJ Electronics, please contact Claus Bak here<\/u><\/a>.<\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

All manufacturing of OJ Electronics electric floor-heating solutions and controllers and drives for the HVAC industry takes place at the company\u2019s headquarters in S\u00f8nderborg, Denmark and by our trusted suppliers in Eastern Europe and Asia. With precision, accuracy, and a robust build critical strengths for all our products, manufacturing matters. But how do we actually …<\/p>\n","protected":false},"author":16,"featured_media":5330,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_relevanssi_hide_post":"","_relevanssi_hide_content":"","_relevanssi_pin_for_all":"","_relevanssi_pin_keywords":"","_relevanssi_unpin_keywords":"","_relevanssi_related_keywords":"","_relevanssi_related_include_ids":"","_relevanssi_related_exclude_ids":"","_relevanssi_related_no_append":"","_relevanssi_related_not_related":"","_relevanssi_related_posts":"","_relevanssi_noindex_reason":"","footnotes":""},"categories":[11],"tags":[],"class_list":["post-5301","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-meet-you-colleagues"],"acf":[],"yoast_head":"\nProduction Engineering excellence | OJ Electronics<\/title>\n<meta name=\"description\" content=\"Discover how OJ Electronics achieves manufacturing excellence in electric floor-heating solutions and HVAC controllers. 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